Air Conditioning Harness
Engineered to keep cooling systems running reliably
Overview
WIPE hotwire manufactures air conditioning wiring harnesses for residential, commercial, and industrial cooling systems, built entirely in India with end-to-end in-house production. Our harness range connects indoor units, outdoor units, compressors, and control systems for reliable long-term performance.
Features & Specifications
Click a tab to view the key features or the full construction and technical specifications.
- Heat resistant
- Compact
- Reliable
- High cycle life
| Conductor | Stranded tinned copper, Class 5 flexible |
|---|---|
| Conductor Size | 0.5 mm² to 4.0 mm² (20 AWG to 12 AWG) |
| Insulation | Heat-resistant PVC (105 °C) and XLPE (125 °C) primary wire |
| Terminals | Tin-plated brass crimp terminals, 2.8 / 6.3 mm series |
| Connectors | Sealed and keyed multi-pin housings for compressor, blower and control board |
| Circuit Protection | In-line blade fuses and relays for compressor and fan loads |
| Current Rating | Up to 20 A per circuit, per conductor size and derating |
| Voltage Rating | 12V / 24V DC and 230V AC control variants |
| Temperature Rating | -25 °C to +125 °C at rated conductors |
| Sealing / IP Rating | Up to IP67 at sealed connectors and grommets |
| Wire Identification | Colour-coded per customer standard, laser-marked circuits |
| Protection | Convoluted conduit, heat-resistant sleeving and moulded grommets |
| Testing | 100% continuity, hi-pot and connector-engagement inspection |
Applications
- Residential AC
- Commercial AC
- Industrial cooling
Certifications & Approvals
IATF 16949
ISO 9001
Frequently Asked Questions
What is an air conditioning harness used for?
An air conditioning harness connects the electrical components of indoor and outdoor AC units, including compressors, fan motors, sensors, and PCBs, ensuring reliable power and signal transmission.
What products fall under WIPE hotwire's air conditioning harness range?
The range includes indoor unit harness, outdoor unit harness, compressor harness, fan motor harness, sensor harness, PCB harness, and power cord assembly.
Why does high cycle life matter for AC harnesses?
AC systems switch on and off frequently over their lifespan. A harness with high cycle life is built to withstand repeated switching without degrading connection quality.
Does WIPE hotwire serve residential, commercial, and industrial AC manufacturers?
Yes, our Air Conditioning Harness range is engineered to support residential AC, commercial AC, and industrial cooling applications.
Have an Air Conditioning Harness Requirement?
Our engineering team is ready to help you develop a reliable, application-specific harness solution.